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Case studies/Manufacturing

Digitizing production & warehouse management for a woven label manufacturer

Digitizing production & warehouse management for a woven label manufacturer
25System Users
6Core Scope Areas
CloudServerless Deployment

About Client

Kim Hoa is a garment industry manufacturer specializing in woven and printed labels.

As its operations grew, Kim Hoa needed a centralized management solution to digitize core operational processes, with a primary focus on production, warehouse management, and order tracking.

The solution also addressed basic HR management while supporting both in-house production and outsourcing operations.

Overview

  • Industry: Woven & Printed Label Manufacturing
  • Scale: 25 system users
  • Core Scope: Production, Outsourcing, Warehouse, Barcode, Order Tracking & Basic HR
  • IT Infrastructure: No dedicated IT department or existing server infrastructure
  • Accounting: Existing accounting software remained in use and was not included in this phase.
  • The challenges

    Before implementation, Kim Hoa's operations relied heavily on individual Excel files, fragmented data sources, and manual record-keeping, making information difficult to manage and consolidate.

  • Data Fragmentation & Dependency: Customer information and order history were stored across individual files maintained by different employees, creating data loss risks and a strong dependency on specific individuals.
  • Limited Production Visibility: Production stages were tracked manually through notebooks and Excel. Without a centralized tracking system, management had limited visibility into where an order was in the production process and when it would be completed.
  • Non-Digitized Inventory: Warehouse operations had not yet been digitized, making inventory data difficult to track and maintain consistently.
  • Delayed & Fragmented Reporting: Operational data was scattered across multiple sources. Generating reports required manual consolidation, resulting in delayed reporting and limited real-time visibility into business operations.
  • Solution

    Tailored to Kim Hoa’s specific needs and their preference for a server-less environment, the solution focused on a Cloud-based approach:

  • Integrated Operational Workflow for Manufacturing Management: The solution was designed around a centralized management system that connects Kim Hoa's core operational processes, from order management and production to quality control, inventory, purchasing, and management reporting.
  • Centralized Order & Production Management: Order management is connected with the production workflow, enabling order progress to be tracked across production stages, including both in-house production and outsourcing.
  • Connected Production & Quality Management: Production activities are connected with quality management, creating a continuous workflow from production execution → quality control → inventory management.
  • Barcode-Enabled Warehouse: Warehouse management is integrated with barcode operations, supporting the digitization of warehouse activities and centralized inventory data.
  • Integrated Purchasing & Inventory: Purchasing and inventory management are connected to provide a more consistent flow between purchasing activities and inventory status.
  • Management Overview: Operational data is consolidated into overview reports, providing management with a broader view of the company's operational status.
  • Key outcomes

  • Centralized Data: Consolidated customer, order, and operational data, reducing dependency on individual files and employees.
  • Production Transparency: Improved visibility into order progress and production stages.
  • Inventory Accuracy: Digitized warehouse management through barcode operations to help reduce inventory data discrepancies.
  • Faster Reporting: Centralized operational data, reducing reliance on manual report consolidation.
  • Management Visibility: Provided overview reporting to support management in monitoring overall operations.
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